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2025

Renovation of the self-insulating block equipment production line for a customer in Tacheng, Xinjiang

Recently, a customer in Tacheng, Xinjiang, chose a set of automated block cutting machines from Guangzhou Hengde for factory renovation and upgrading to a self-insulating block production project, based on introductions from local long-term customers and on-site production case studies. The customer's old equipment had ceased production, and output and quality could not be guaranteed.

Main problems with the customer's old vertical cutting machine process:

Insufficient cutting accuracy: The old equipment had large cutting dimensional errors, resulting in a low finished product pass rate. This was mainly due to mechanical design flaws and parts wear and tear, such as poor stability of the cutting saw blade or insufficient air cylinder pressure of the fixture causing offset.

Frequent saw blade breakage: The vertical cutting machine was prone to saw blade breakage due to poor saw blade material, improper maintenance, or unreasonable cutting parameters (such as excessive speed), increasing downtime and replacement costs.

High labor costs: Many operations in the entire production process required a large amount of manual labor. The workstation layout was chaotic, and material handling and waiting times were long, hindering overall efficiency.

In response to the customer's pain points of old equipment shutdown, the Hengde solution has the following advantages:

The automated block cutting machine upgrade solution provided by Guangzhou Hengde to the customer in Tacheng, Xinjiang, can significantly improve the efficiency and quality of self-insulating block production. This cutting system uses imported German CLC technology and equipment, equipped with a high-precision, high-speed cutting saw. Cutting accuracy is less than 1mm, supporting multi-specification size cutting, with a low waste rate and convenient maintenance. The equipment integrates fully automatic CNC operation and self-heating cycle curing technology, achieving energy-saving and environmentally friendly production without high-temperature steam pressing, meeting local environmental assessment requirements.

After adopting the automated high-precision block cutting machine developed by Hengde, the cutting speed increased by 30% compared to the old production line equipment, the cutting output increased by 50%, a large number of molds were saved, raw materials were saved, and a large amount of labor costs were saved.

I. Equipment Ordering and Signing