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2026

Disc Saw Modification Project for the Homogeneous Self-Insulating Block Production Line of a Customer in Kashgar, Xinjiang

A customer in Kashgar, Xinjiang operates a plant that produces uniform, self-insulating masonry blocks. Previously, the plant used outdated equipment purchased from Henan and Shandong provinces, which relied on circular-saw cutting. This resulted in poor product quality, high waste rates, and low output, all of which negatively impacted operations. After a year of contacting several domestic manufacturers to find a solution, the customer conducted comparative evaluations and on-site inspections. In mid-January 2016, they visited Guangzhou Hengde’s production base and signed a cooperation agreement with Hengde for the retrofitting of their self-insulating block-cutting machine. Hengde’s solution precisely addressed the key pain points of the old equipment: the eighth-generation cutting machine features advanced technology, high precision, and clean, even cut surfaces, with numerous improvements and comprehensive upgrades that ensure both output and quality.

The customer’s factory has halted operations on its old production line.

The core of this renovation project is the replacement of the circular-saw cutting process with a new high-precision servo cutting system developed by Hengde. This cutting equipment features a servo CNC control system that enables real-time, on-line dimension adjustments and automatic shrinkage compensation, ensuring an accuracy of ±1 mm. Wet-cutting technology combined with a recirculating cooling system guarantees stable long-term operation, while an intelligent PLC optimizes the cutting path, significantly reducing waste.

This solution not only precisely addresses the customer’s current production challenges but also ensures that the product fully complies with Xinjiang’s building energy-efficiency requirements, helping the customer gain a competitive edge in the green building-materials market.

I. Contract Review and Signing