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2026

Renovation of the disc saw for the homogeneous self-insulating block production line for customers in Kashgar, Xinjiang

A customer in Kashgar, Xinjiang, owns a factory that produces homogeneous self-insulating blocks. Previously, the factory had been using old equipment purchased from Henan and Shandong, which relied on disc saws for cutting. This resulted in poor product quality, high levels of waste, and low production output, all of which negatively impacted operations. After a year of contacting numerous domestic manufacturers to seek solutions, the customer conducted comparative analyses and on-site inspections. In mid-January 2016, they visited the Guangzhou Hengde production base and signed a cooperation agreement with Guangzhou Hengde for the retrofitting of their self-insulating block cutting machines. Hengde’s solution precisely addresses the pain points of the old equipment. The eighth-generation cutting machine boasts advanced technology, high precision, and smooth cut surfaces. It features multiple improvements and comprehensive upgrades, ensuring both enhanced production output and superior product quality.

The core of this renovation plan lies in replacing the conventional disc-saw cutting process with a block-cutting machine developed by Hengde. This cutting equipment features a servo-based CNC system that enables dynamic, online dimension adjustments and automatic compensation for shrinkage, ensuring high precision within ±1 mm. Its high-speed gantry rotary vertical saw allows for bidirectional cutting—both horizontal and vertical—boosting efficiency by a factor of 2 to 3. Wet cutting combined with a circulating cooling system guarantees stable long-term operation, while an intelligent PLC optimizes cutting paths, significantly reducing waste material.

This solution not only precisely addresses the customer’s current production challenges but also ensures that its products fully meet Xinjiang’s energy-saving requirements for buildings, helping the customer gain a competitive edge in the green building materials market.

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