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Technical Services
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06
2025
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01
Introduction to the production process of foamed concrete block production equipment
The production process of foam concrete block equipment mainly involves key steps such as batching, mixing, forming, demolding, cutting, curing, and inspection before leaving the factory.
The production process of foamed concrete block production equipment mainly includes the following steps:
The production process of foamed concrete block production equipment is a complex and detailed process that requires strict control of the quality and conditions at each stage to ensure that the quality and performance of the product meet the requirements.
1. Raw Material Preparation
Main raw materials: cement, fly ash (or other admixtures such as stone powder, mineral powder, slag, coal gangue, etc.), foaming agent, water, etc.
Auxiliary materials: Depending on the needs, it may also include additives such as water-reducing agents and early strength agents to improve the performance of the concrete.
2. Raw Material Mixing and Stirring
Stirring equipment: Use specialized mixers to mix dry materials such as cement and fly ash evenly in proportion.
Add foaming agent: Add the prepared foaming agent to the mixer in proportion and mix it with water to form foam.
Stirring process: Mix the well-mixed dry materials with the foam and stir thoroughly to ensure even distribution of all components.
3. Pouring and Molding
Mold preparation: Assemble the molds in place and apply a layer of oil on the walls to reduce friction during demolding.
Pouring: Pour the uniformly mixed foamed concrete slurry into the molds, lightly tapping and vibrating the molds to expel air bubbles and increase density.
Molding: Let the foamed concrete sit in the molds for a period of time to gradually harden and take shape.
4. Demolding and Cutting
Demolding: After the foamed concrete body reaches a certain strength, use a demolding machine or do it manually.
Cutting: Transport the demolded body to the cutting conveyor and use the high-precision high-speed block cutting machine developed by Guangzhou Hengde for finished product cutting. Ensure accurate dimensions and good appearance during the cutting process.
5. Curing and Delivery
Product curing: The cut blocks need to undergo product performance curing, usually carried out on a curing track for insulation and moisture retention to promote further hardening.
Stacking and drying: After curing, use an automatic brick stacking machine for stacking and dry for a period to remove excess moisture.
Finished product storage: Send the dried blocks to the storage yard for natural curing, which usually lasts 7-10 days or longer to ensure they meet the specified strength and other performance indicators.
Inspection before delivery: After final curing, conduct quality inspection on the blocks, including appearance, dimensions, strength, and other indicators. Only those that pass can be sold.
6. Precautions
Quality control during the production process: Throughout the production process, it is necessary to strictly control the quality of raw materials, mixing ratios, stirring times, pouring and molding conditions, etc., to ensure the quality and performance of the products.
Equipment maintenance: Regularly maintain and service production equipment to ensure normal operation and extend service life.
Safety production: During the production process, it is necessary to strictly adhere to safety production regulations to ensure the safety of operators.
Guangzhou Hengde foamed concrete block equipment adopts German imported CLC technology and equipment, realizing an energy-saving, waste-reducing, and environmentally friendly wall material production development model. It uses non-autoclaved environmentally friendly processes and new high-speed high-precision cutting equipment, with a newly designed automated stacking and packaging line, saving time and labor. The technical content of the equipment reaches an internationally advanced level. The production line can mass-produce various green building materials such as aerated bricks, foam bricks, self-insulating blocks, high-precision waterproof blocks, and lightweight wall panels. The product quality is good, strength is high, fully automated production requires fewer personnel, with a daily output of 100-1000 cubic meters, low investment, short factory construction period, and quick returns, making it a trusted choice in the market.
Foam concrete block equipment,Foamed concrete block equipment,Block equipment manufacturer
No.25, Fulian Road, Fu'an Industrial Zone, Foshan City
No. 7, Jianyi Road, Xinjiang Wujiaqu Industrial Zone, Bingtuan New Building Materials Industrial Park
12 Potsdam Avenue, Berlin, Germany
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