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Technical Services
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13
2025
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03
How to achieve the equipment transformation and technological upgrading of the autoclaved aerated concrete (AAC) production line
Guangzhou Hengde's autoclaved aerated concrete (AAC) block process or equipment renovation plan aims to improve production efficiency and achieve product diversification by improving traditional processes and equipment, thereby enhancing the company's market competitiveness.
By upgrading the production process, improving equipment, diversifying products, and comprehensively reforming the market and sales aspects of the autoclaved aerated concrete (AAC) production line, production efficiency, product quality, and market competitiveness can be significantly improved. Guangzhou Hengde's new factory transformation plan provides strong technical support and service assurance for this.
The transformation of an AAC production line is a comprehensive project involving technology, processes, equipment, and market demand. Guangzhou Hengde's new factory transformation plan aims to improve traditional processes and equipment, increase production efficiency, and achieve product diversification to enhance the company's market competitiveness. The following are detailed suggestions for the transformation of the AAC production line:
I. Autoclaved Aerated Concrete Equipment Process Upgrade
Assessing the existing production line:
Fully understand the equipment status, process flow, production efficiency, and product quality of the existing production line.
Assess which parts of the production line need to be retained, upgraded, or replaced.
Introducing advanced technology:
Introduce the German LUCA block production process to ensure zero emissions of waste gas, waste residue, and wastewater, achieving green and environmentally friendly production.
Use German imported cement foaming agents and formulas to improve product strength and lightweight insulation performance, meeting current building energy saving standards of 65-75%.
Optimizing the process flow:
Streamline and optimize the existing process flow to ensure smooth operation and avoid the backflow and cross-flow of raw materials and semi-finished products.
Shorten the transportation distance of raw materials and semi-finished products, making the workshop layout compact and improving production efficiency.
II. Autoclaved Aerated Concrete Equipment Improvement
Upgrading key equipment:
Upgrade or replace key equipment such as the batching system, casting system, and cutting and packaging line.
Introduce fully automatic cutting saws and packaging lines to achieve automated production, reduce labor costs, and improve production efficiency.
Using energy-efficient equipment:
Upgrade the autoclaving and curing system to an industrial energy-saving boiler to reduce energy consumption and pollution.
If high-temperature autoclaves are not used, low-energy consumption and low-pollution air energy steam curing processes and equipment can be selected.
Improving equipment performance:
Improve the molds, using high-strength, high-toughness, and wear-resistant materials to extend the service life and improve demolding efficiency.
Optimize the performance of other key equipment to ensure stable operation and improve production efficiency.
III. Product Diversification
Expanding product lines:
Use the upgraded production line to produce a variety of environmentally friendly and energy-efficient wall materials, such as self-insulating blocks, lightweight partition boards, ceramsite blocks, and ceramsite wall panels.
Continuously adjust and optimize the product line based on market demand to meet the diverse needs of customers.
Improving product quality:
Introduce advanced quality inspection equipment and methods to ensure stable and reliable product quality.
Strengthen the quality inspection of raw materials and finished products to ensure that the products meet relevant standards and requirements.
In response to the market challenges faced by domestic autoclaved aerated concrete factories or block manufacturers, Guangzhou Hengde provides professional technical personnel to provide technical support and guidance. Assist clients in the design, equipment selection, and installation and commissioning of production line transformation projects. Provide a complete After-sale Service system to ensure that problems encountered by customers during use can be resolved promptly. Regularly conduct return visits and provide technical support to customers to ensure the stable operation of the production line and product quality.
Autoclaved aerated concrete process transformation,Autoclaved aerated concrete equipment transformation
No.25, Fulian Road, Fu'an Industrial Zone, Foshan City
No. 7, Jianyi Road, Xinjiang Wujiaqu Industrial Zone, Bingtuan New Building Materials Industrial Park
12 Potsdam Avenue, Berlin, Germany
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