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Technical Services
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25
2025
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02
How to implement the transformation and upgrade of autoclaved aerated concrete block equipment
By adopting the transformation plan and technical services of Guangzhou Hengde steam-cured aerated block equipment, the transformed production line uses the latest automation control system and efficient production processes, capable of producing high-quality expanded clay aggregate blocks and wall panels.
With the strict implementation of national energy-saving and environmental protection policies, as well as the comprehensive promotion of new energy-saving wall material policies, the traditional autoclaved aerated concrete brick equipment process is facing gradual elimination. In order to adapt to market trends, improve production efficiency, and reduce energy consumption and pollution, building material companies are actively upgrading their equipment and transforming to produce new energy-saving building materials. The transformation and upgrading of the autoclaved aerated block equipment production line is not only an inevitable development of technology but also a requirement for building energy conservation.
Process Upgrade:
Introducing a brand new cutting and curing solution, such as using low-energy consumption and pollution air energy steam curing technology and equipment, replacing high-temperature autoclaves, thereby reducing energy consumption and pollution.
Introducing advanced production processes, such as the German LUCA block production process, making the production process more environmentally friendly, with no emissions of waste gas, waste residue, or wastewater.
Equipment Transformation:
Technological transformation of the original production line, such as upgrading the batching system and pouring forming system to improve production efficiency.
The autoclaved curing system still has value for use and can be upgraded to an industrial energy-saving boiler.
The newly designed cutting saw and packaging line use fully automatic operation, reducing labor demand and improving production efficiency.
Production Line Layout and Design:
Reasonably utilize the existing production line and factory building, reducing transformation costs and construction difficulty through reasonable layout and design.
If the original production line building quality is good, the layout can be centered around this building; if the original is not autoclaved concrete, or the original production line has no utilization value, then existing public facilities should be utilized as much as possible.
Effects and Advantages After Factory Transformation and Upgrade
Improving Production Efficiency: Through automation and intelligent transformation, reducing manual intervention, improving production efficiency and product quality stability.
Reducing Energy Consumption and Pollution: Using low-energy consumption processes and equipment to reduce energy consumption and pollution, in line with environmental protection requirements.
Product Diversification: The transformed production line can produce various environmentally friendly energy-saving wall material products, such as self-insulating blocks, lightweight partition boards, expanded clay blocks, and expanded clay wall panels, to meet market demand.
Green and Environmentally Friendly: Using environmentally friendly materials and energy-saving processes, significantly reducing energy consumption and carbon emissions, providing strong support for achieving green building and sustainable development goals.
Guangzhou Hengde has provided transformation and upgrade services for many domestic autoclaved aerated block equipment production enterprises. In customer projects in the Zhejiang region, Hengde Technology dispatched an experienced technical team to ensure that every link is refined. From the disassembly, transformation to reinstallation of the equipment, the team maintained an efficient working state, ensuring that the equipment could resume production in the shortest time. The transformed production line adopted the latest automation control system and efficient production processes, capable of producing high-quality expanded clay blocks and wall panels.
For the transformation and upgrade of the production line, it is recommended that enterprises choose professional equipment suppliers, technical service providers, or consulting agencies for cooperation to obtain professional technical support and guidance. At the same time, enterprises should also increase R&D investment, promote technological innovation, and continuously enhance the core competitiveness of products. Looking ahead, with the in-depth promotion of green building and energy-saving and emission-reduction policies, the market prospects for the transformation and upgrade of autoclaved aerated block equipment will be even broader.
The transformation and upgrade of autoclaved aerated block equipment is a systematic project involving multiple factors, requiring enterprises to comprehensively consider market demand, technical positioning, and the utilization value of the original production line when making decisions and implementing them. Through successful transformation and upgrade, enterprises can improve production efficiency, reduce energy consumption and pollution, achieve product diversification, and meet market demand.
Autoclaved Aerated Concrete Block Equipment Modification
No.25, Fulian Road, Fu'an Industrial Zone, Foshan City
No. 7, Jianyi Road, Xinjiang Wujiaqu Industrial Zone, Bingtuan New Building Materials Industrial Park
12 Potsdam Avenue, Berlin, Germany
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